DVD-9 Compatibility: Creating a Suitable Master for Replication

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With the advent of inexpensive desktop DVD authoring applications, it’s now possible for almost anyone to make a DVD on their Mac or PC. And with replication facilities accepting recordable DVDs as masters, the workflow has become even easier and more streamlined than in the past.

But just because you can make a DVD-R that plays on your computer or set-top DVD player at home, it doesn’t mean that when you replicate and distribute your DVD it will work correctly or play on most DVD players. No DVD is 100% compatible, but there are certain things you can do to help increase the compatibility of your final product.

There are many types of DVDs, the most popular being the DVD-5 and the DVD-9. These two types of DVDs encompass the majority of “Standard Definition” DVDs you buy and rent. The main difference between the two is the amount of data or information each can contain.

A DVD-5 can hold up to 4.7 GB (Gigabytes) of data as compared to a DVD-9, which can hold up to 8.5GB. This roughly translates into two hours and four hours of video respectively. The second difference between the two is the physical makeup of the disc. The DVD-5 is a single layer disc (one layer of data) vs. the DVD-9, which is a dual layer disc. The bottom layer of the DVD-9 is referred to as layer 0 and is read first. The top layer is referred to as layer 1 and is read last.

Layer 0 is a semi-transparent layer, which allows the DVD laser to read through it and acquire the data on layer 1. When reading a DVD-5, the DVD player’s laser always starts at the inside (center) of the disc and reads outward. On a DVD-9, as with the 5, the laser will always read inside out for layer 0 (the bottom layer). But since there are 2 layers on the 9, when finished reading layer 0 the laser must readjust its depth to read layer 1 (referred to as the layer break).

Unlike with layer 0, the DVD author, or programmer, can control which direction the laser will read layer 1. With OTP (Opposite Track Path), the laser acquires layer 1 and reads from the outside edge of the disc towards the inside. PTP (Parallel Track Path) reads layer 1 in the same direction as (or parallel to) layer 0 from the inside out. The former is preferable because it results in a shorter pause at the layer break — the laser doesn’t have to retrace to the center of the disc in order to read layer 1.

Most likely you have seen the layer break and not known it. The next time you watch a DVD, look for a point during the movie where the video pauses for a second or two and then resumes playing. This will usually occur at the beginning or end of a scene to make it less noticeable to the viewer.

Creating a DVD with maximum compatibility involves more than just building your DVD and burning it to a DVD-(+)R. This is especially true when creating a DVD-9 master. The outside edge of a DVD disc is the most difficult part for the DVD player to read. For this reason, the “DVD Specification,” which outlines rigorous standards for data on and the physical makeup of DVDs, specifies how close to the outer edge of the disc data can be written.

The exact specification is 58mm from the inside of the disc (or a 58mm radius). Any data written outside the 58mm radius may cause the DVD to skip, stutter, or not play beyond that point. When supplying a DLT tape or DDP on DVD master, this is not an issue, because you can control where the layer break occurs. However, supplying your master on a DVD-+(-)DL can be problematic. Originally the DVD-DL conformed to the 58mm radius specification. However, in an attempt to put more data on a DVD-DL, manufacturers have pushed beyond the 58mm restrictions and allow data to be written further towards the edge of the disc. This may result in a disc that fails due to the aforementioned issues.

So how do you ensure this won’t happen? The absolute best method for supplying a DVD-9 master to your replicator is on two DLT tapes (one tape per layer) or DDPs on two DVD-R 5s. DLT tapes contain DDP (Data Description Protocol) files, a file format utilized by disc manufacturers to make a glass master. The DDP contains all the assets and information about the DVD including region codes, copy protection, and layer break information (see sidebar on next page), something a DVD-DL will not contain.

DVD authoring applications may have the ability to write to DLT tapes, but that requires purchasing a DLT machine. There are limitations to the type of machine and tape a replicator will accept. Best practice is to always call and find out their specific requirements. If you do not want to go the route of a DLT, you can write DDP files to DVD+(-)R discs with DVD Studio ProTM.

These DDPs are the same files you would write to a DLT. As with a DLT, a DVD-9 will require two DDPs on two discs — one foreach layer. Check with your replicator to see if they accept DDPs on disc and for their specific submission requirements.

Another (somewhat less reliable) way to supply your DVD-9 master is on a DVD+(-)DL. Previously, the only way to submit a DVD-9 master to a replication facility was on a DLT (Digital Linear Tape). But within the past few years, facilities have been accepting dual layer recordable DVDs. These discs may or may not produce a suitable master. It’s important to understand that layer break information formatted in programs such as DVD Studio ProTM do not carry over when burned to a DVD-DL (unlike with DDPs). The layer break is controlled by whatever disc burning software you use.

Some programs will let you set the layer break and others will simply write to layer 0 until it is filled, then writes the remaining data to layer 1. This may result in data being written outside of the 58mm radius limitation leading to disc failure. If you have burning software that will let you set the layer break, you will need to calculate where the break will happen. For OTP DVDs layer 0 needs to be filled. This translates to 2,085,472 sectors or approx 4.07 GB. Placing the layer break beyond this point will result in violating the 58mm radius limitation.

If you cannot supply DLTs or DDPs on Disc, or don’t have software that will let you control the layer break, the only other way to supply your DVD-9 master is on a DVD+R DL disc (not a DVD—R DL). Through testing, we have discovered that some DVD-DL discs allow data to be written outside the 58mm radius. However, at the time of this writing, we have found that DVD+R DL discs are more reliable than -Rs and keep data within 58mm radius limitation. So, if you have no other option, try submitting your master on a DVD+R DL. You won’t have control over where the layer break falls, but you may be able to keep data within the 58mm radius limitation.

[Ed. note: All manufacturers’ products are subject to change and may not always be as reliable as a DVD-9 master. Testing on your part is required, and Disc Makers holds no responsibility for any manufacturer’s recordable media, masters submitted on DVD-DL media, and layer break placement.] If you want to ensure your DVD-9 will be within the DVD specification and want precise control over the layer break, the only sure-fire way to do this is with DDPs on DLTs or DDPs on DVDs. If you must submit your master on a DVD+(-)R, follow the guidelines presented here and you will increase the odds that your project will be a success. As always, before sending your master in, test it on as many DVD players as possible to make sure it performs the way you expect it to.

Region code information and copy protection information is contained within the lead-in of the DVD disc. With recordable DVDs and DLs, this lead-in is prewritten and cannot be changed. Therefore, any copy protection flags you turn on or region codes you assign in your authoring software will not be recorded to disc.

To retain this information, you must submit your master on DLT or DDP on disc. Talk to your manufacturer about submission guidelines for DLTs and DDPs on disc as master requirements vary. Note: by default recordable DVDs and DLs play in all regions. If you want to make your DVD region specific, again, you must supply DLTs or DDP on disc.

3 thoughts on “DVD-9 Compatibility: Creating a Suitable Master for Replication

  1. We are a small church (350 members) and we presently tape the Sunday services for distribution to shut-ins. With the demise of tapes looming we are considering CD recording and replication. This is not high-quality requirement but as total novices, we need advice as to recording types, replication (seldom more than 3) devices and budget is a prime concern, but we want to get it right & not spend less for something that doesn’t meet our needs.
    Thank you for any advice.

    1. William, please feel free to contact me via email and we’ll see if we can’t come up with some suggestions for you based on your current recording process.


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